AGROCHEMICALS AND THEIR ROLE IN THE INDUSTRY

Happy 2024 and welcome back to the Amerex Blog! Today we will take a journey through the history of agrochemicals and explore their evolution over time and their impact on agriculture. Knowing the environment and social context of the industry as a whole is important for our further growth. This Blog entry may seem a little bit out of our standards, but we are sure you will find it very interesting. Here we go!

Only those whose most basic needs, including food supply, are assured, can engage in more complex and enriching activities for the common good.

This premise, which is also a great truth, explains why many empires and civilizations throughout history eventually disappeared, mainly due to the inability to guarantee enough food for the entire population. Well-known civilizations such as the Egyptians, or the Mayans, came to an end with a string of bad harvests that resulted in food shortages.

The post-Enlightenment development made it possible to understand some processes that were unknown, such as pollination, seed growth and plant needs, or the identification of the most effective nutrients. This allowed solutions to be devised to increase crop productivity, and agrochemistry was born.

What is the origin of agrochemicals?

By the end of the 19th century, the first chemical products were developed to improve agricultural productivity. Initially, fertilizers were used to enrich the soil and increase yields. Over time, this practice evolved to include pesticides, herbicides and fungicides, ushering in the era of agrochemicals.

But let’s go back a little bit to the first moments of agriculture more than 10.000 years ago. In the Middle East, where a nomadic lifestyle prevailed, some communities began to settle in certain places, which was the basis for the development of the first civilizations. Sedentary lifestyles began, and early farmers began to cultivate wheat. This cereal was a significant source of protein, allowing them to properly feed themselves and eliminating the need to travel for hunting.

This change posed the beginning of permanent settlements that eventually evolved into complex civilizations. However, the positive impact of growing wheat and other crops was partially limited by the appearance of plagues.

Agrochemical - Meadow bathed by light. Image from Freepik

What is the historical relevance of agrochemicals and how have they influenced society?

– The importance of chemistry in pest control

Throughout different historical periods all over the world, substances that we call “pesticides” have been used with different strategies. For example, in Lower Mesopotamia almost 5 centuries ago, sulfur was used to control insects and mites that threatened crops. In China, during the same period, mercury was used in agriculture. Also ashes, smoke generated by burning straw, dead crabs, animal horns and excrement. The aim was to use pestilence to keep pests away from crops. Meanwhile in the first century, Pliny the Elder in Ancient Rome recommended the use of arsenic as an effective method to exterminate plagues. In addition, the first insecticide based on crushed pyrethrum was developed at that time.

More recently, in the 20th century before World War II, substances such as sulfuric acid, sodium chlorate, gas, naphthalene and creosote were used on farms.

– The use of fertilizers throughout history

Nutrient supply has been a permanent necessity since the earliest days of agriculture. Ensuring global food supply depends on the use of fertilizers to provide essential nutrients and prevent soil depletion.

In the 19th century, soil depletion in Europe led to famines, prompting research into agrochemicals to increase productivity. The chemist Justus Von Liebig then identified nitrogen, phosphorus and potassium as essential for plant growth, giving rise to the NPK formula, which today remains as the basis of modern chemical fertilizers. He was thus able to manufacture the first artificial fertilizer, but the lack of nitrogenous elements in its composition limited its success.

Nitrogen fixation was a challenge until Haber and Bosch proposed fixing it as ammonia. Today, we understand that crops require macronutrients and micronutrients, along with biostimulants and helpers to cope with stresses that conventional nutrients do not solve.

What is the environmental impact of agrochemicals?

In the 1960s, during the so-called Green Revolution, agrochemicals played a crucial role in driving increased agricultural production. The introduction of nitrogen fertilizers, herbicides and pesticides enabled farmers to grow larger crops. However, this period also raised concerns about environmental impact and human health.

The negative consequences of the environmental impact of agrochemicals include soil and water contamination. In addition, overexposure to certain pesticides has been linked to health problems, and loss of biodiversity is another significant concern. These adverse effects underscore the importance of searching for more sustainable alternatives.

What about the current trends regarding agrochemicals?

Today, there is a growing trend towards more sustainable agricultural practices. Farmers and scientists are striving to reduce dependence on agrochemicals by developing pest- and disease-resistant crops and using agro ecological practices. Technology such as precision agriculture is also being introduced to optimize the application of agrochemicals and minimize their environmental impact.

Agrochemicals - Farmer spraying fertilizer in a field. Image from Unsplash

How do companies contribute to agricultural productivity?

It is a fact that throughout history the use of tools of chemical nature to control pests and improve crop productivity has been essential and still is today.

The use of chemicals is essential to ensure the basic nutritional needs of the population and to guarantee sustainable agricultural productivity by protecting crops from uncontrolled pests.

Challenges persist in the most disadvantaged regions of the world. According to FAO, between 20% and 40% of all food crops worldwide are lost due to pests and diseases.

Well aware of this scenario, agrochemical companies have been researching and developing since the 1980s more selective substances capable of attacking specific pests without causing harm to humans. This approach seeks to ensure the maximum safety in agricultural food production.

In many cases, these companies offer substances for the manufacture of pesticides, while also focusing on innovation in the field of fertilizers and nutrient supply, where chemistry plays a crucial role. The aim is to develop substances that are more effective, safer and harmless to humans.

Which other strategies do exist to ensure food safety?

It is good to know the historical context of all issues related to the food industry, which allows us to move forward in the development of new and positive implementations of processes and improvements for the best use of food. But what happens after all this? At Amerex we share the commitment to ensure that food reaches its final destination while maintaining its freshness and safety.

Our product range is designed not only to preserve the organoleptic quality of food, but also to safely extend its shelf-life. By embracing innovation and excellence, we contribute to sustainability and safety in the food chain.

At Amerex we work to provide to the food industry alternatives that not only respect tradition, but also embrace modern technology. If you want our help to assist you in finding those solutions to apply to your products, we would be very happy to do so!

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APPROVAL OF BUFFERED VINEGAR AS FOOD PRESERVATIVE (E-267)

Last September, the European Commission authorised the use of buffered vinegar as a food additive by assigning it the number E-267 in the list of food additives. Through the publication of Commission Regulation (EU) 2023/2086 of 28 September 2023 amending Annex II to Regulation (EC) No 1333/2008 of the European Parliament and of the Council and the Annex to Commission Regulation (EU) No 231/2012 as regards the use of buffered vinegar as a preservative and acidity regulator.

Below you will find all the information on the inclusion of this food preservative in the list of food additives:

What food preservative is buffered vinegar?

Buffered vinegar is a liquid or powdered product which is prepared by adding buffers to vinegar, according to the above mentioned regulation.

The buffers used for its preparation are sodium/potassium hydroxide (E-524 to E-525) and sodium/potassium carbonate (E-500 to E-501). Buffered vinegar complies with the European standard EN 13188:2000 and has an exclusively agricultural origin (except wood/cellulose) by double fermentation, alcoholic and acetic. The main components are acetic acid and its salts.

Buffered vinegar has been used until now as a clean label alternative to other authorised preservatives or acidity correctors, in particular for the above mentioned acetic acid and its salts, whose numbers are: E-260-263. These food preservatives are mainly used for their power to protect against gram-negative microorganisms, as these types of bacteria are the most difficult to control. Among them we can find the worldwide known Salmonella or E.coli.

How is buffered vinegar included in the list of food preservatives?

Buffered vinegar is included in the list of food preservatives under the number E-267.

Commission Regulation (EU) 2023/2086 of 28 September 2023 amends Annex II to Regulation (EC) No 1333/2008 of the European Parliament and of the Council and the Annex to Commission Regulation (EU) No 231/2012 as regards the use of buffered vinegar as a preservative and acidity regulator.

Following the submission of an application to the Commission in March 2021, authorisation was requested for the use of buffered vinegar as a preservative and as an acidity regulator in a wide variety of food categories. These foods include: Meat preparations as defined in Regulation (EC) No 853/2004), potato gnocchi, fresh and pre-cooked pasta, canned fruit and vegetables, cottage cheese, fresh cheese, except products included in category 16.

Following a safety assessment of buffered vinegar as a food additive for the above mentioned uses, it was concluded that there is no safety concern for the use of buffered vinegar at the maximum use levels proposed in the standard. The corresponding study was carried out by the European Food Safety Authority (EFSA).

What natural food preservatives are available as an alternative to buffered vinegar?

Currently, the natural food preservatives that exist as an alternative to buffered vinegar (E-267) and that are clean label are plant extracts. However, the effectiveness of these food preservatives is not as high as that of buffered vinegar.

Buffered vinegar has so far been used as an effective alternative to other authorised preservatives or acidity regulators, in particular acetic acid and its salts (E 260-263). As it did not have an E-number assigned to it until now, it was declared as natural flavouring or buffered vinegar. These preservatives are known to be very effective against gram-negative bacteria, whose problem lies in the cell wall that covers them and makes them more resistant to preservatives. Nowadays, natural spice or vegetable extracts cannot match this efficacy.

What clean label food preservatives does Amerex offer?

At Amerex we are experts in clean label food preservatives and we have a wide range of products with different functionalities, from protective action against pathogens to elimination of chemical additives.

For this purpose, we have preservatives that combine different technologies. Our experience is based on the use of protective fermentation. This microbial technology is totally natural and clean label. Within this category we have products such as the Biamex range, which cover a wide range of action.

There are also products that combine protective fermentation with chemical additives. Food preservatives that include buffered vinegar include Safemix AV or Biamex Aroma Global. They are highly effective against bacteria such as E.coli or enterobacteria, and the low recommended dosage (between 0.1%-10%) favours a natural and homemade organoleptic.

Among the Amerex products that use the synergy between protective fermentation and chemical additive, the following also stands out: Fermitrat FS. This solution uses a combination of microorganism strains together with acetic acid technology to maximise food protection against Gram-negative bacteria such as enterobacteria in general, as well as pathogenic microorganisms such as Salmonella and E. coli, which are a common concern in the food industry due to the risks associated with food safety and product quality.

These strains of microorganisms act in synergy with additives to enhance their antimicrobial properties, without negatively altering the taste, aroma or texture of the food.

If you are looking to improve the quality of your food by ensuring optimum preservation and organoleptic properties, do not hesitate to contact us! We have different ranges of products to meet the specific needs of our customers.

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EMERGING FOOD-BORNE PATHOGENS: CAMPYLOBACTER

In the world of food safety, the emergence of emerging pathogens poses constant challenges. Among them, Campylobacter has emerged as a disturbing player in the food safety equation.

 As we explore the complexities of this microorganism and its impact on a variety of foods, we will discover how Amerex, a leader in biotechnology-based natural food preservatives, is at the forefront of finding innovative solutions.

Join us in this blog to understand and address the challenge presented by Campylobacter in our food chain.

Pathogenic microorganisms in food. What do we know about Campylobacter?

In the constant quest to ensure food safety, we are faced with a number of challenges, one of which is the emergence of new emerging pathogens in food.

The Campylobacter bacterium has recently captured the attention of the scientific community. Campylobacter belongs to the family Campylobacteraceae. Species of this genus are Gram-negative, comma-shaped, motile bacilli and have proven to be a growing risk in the food chain due to the food poisoning they cause.

Combating Gram-negative bacteria is one of the main challenges for the food industry, as there are not many food additives that are really effective against these pathogens due to the protection afforded by their cell wall. To a lesser extent, we can even find natural food preservatives that are clean-label and really effective in keeping this type of microorganisms at bay.

Which foods are contaminated by the emerging pathogen Campylobacter?

The prevalence of pathogenic microorganisms in food, such as Campylobacter, poses a serious threat to public health as it can cause campylobacteriosis (a common cause of intestinal infection). These bacteria are also one of the many causes of traveller’s diarrhoea or food poisoning.

These bacteria can contaminate a wide range of foods, from poultry to dairy products to raw vegetables, similar to contamination by the world-renowned Salmonella. People are almost always infected by eating contaminated food.

Emerging pathogens

Understanding how these emerging pathogens affect our food chain is essential to implement effective safety measures, both at the production level in the food industry and good food handling practices by consumers at home.

What are the most common types of food additives against Campylobacter?

In the quest to ensure food safety, it is crucial to know which are the most common and effective types of food additives against Gram-negative pathogens such as Campylobacter.

The group of Gram-negative bacteria are among the most difficult to combat in the food industry, including pathogens such as the aforementioned Salmonella and Campylobacter, or E. coli within the group of enterobacteria. All of them can cause diseases of particular relevance to humans as a result of consuming food that has developed them.

The most common types of food additives against these bacteria is the use of acids, such as acetic acid. Acetic acid is widely used in the industry and has been assigned the E number E-260, and also all its salts such as sodium diacetate, the latter being the additive with number E-262ii. Even with this specific activity, acetic acid often requires synergies with other preservatives of different origins to control its occurrence.

Are there natural food preservatives against Gram-negative bacteria?

Amerex, through its use of biotechnology, has developed natural food preservatives that not only extend the shelf life of food, but also act as effective barriers against these unwanted microorganisms.

The combination of technologies in the food industry has become an innovative and effective strategy to improve product safety and quality. At Amerex we have products based on the synergy of acetic acid and protective fermentation, such as Fermitrat Fs, which is a prime example of this highly effective combination.

However, there are other fully clean-label solutions that allow acetic acid to be removed from the equation, resulting in natural food preservatives. Thanks to the use of protective fermentation, the mixture of different strains allows us to obtain products that tackle these types of pathogens, such as Safemix AV.

In summary, the challenge of dealing with emerging food pathogens requires a combination of awareness, research and innovative solutions. Amerex is committed to providing natural food preservatives that not only meet these challenges, but also raise food safety standards in the industry.

Our team of experts is at your disposal to advise you on customised solutions for your specific needs in the food industry to improve the safety, quality and durability of your food products.

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POTASSIUM SORBATE ALTERNATIVE AS A FOOD PRESERVATIVE IN SAUCES

Refrigerated sauces are used in a wide variety of dishes, from salads to fast foods and snacks. These foods offer great convenience and taste, but also challenges in terms of shelf life and food safety due to the pathogenic microorganisms that thrive in them. That is why potassium sorbate is commonly used in in this type of sauces.

In this blog, we will explore the types of refrigerated sauces along with the microbiological problems they face and the most common pathogenic microorganisms, potassium sorbate as a food preservative (it is one of the most commonly used chemical food preservatives) and finally, a clean label alternative to this chemical preservative currently on the market.

What types of refrigerated sauces are in market?

There are many types of refrigerated sauces that can be found in a wide variety of flavours and textures. Some common examples include mayonnaise sauce, mustard sauce, guacamole and many others. These sauces are popular because of their freshness and taste, but that same freshness also makes them susceptible to the growth of microorganisms.

We could classify the types of sauces according to the processes they have undergone:

  • Fresh
  • HPP
  • Pasteurised

Each of them suffers from a specific shelf-life problem, the freshest sauces spoil in a short time and are more vulnerable to pathogenic microorganisms, while the most treated products (HPP or pasteurised) lose their organoleptic freshness over time, which is why different food preservatives are used.

sauces where sorbate is used

What are the typical microbiological problems with refrigerated sauces?

Refrigerated sauces, which include classics such as mayonnaise and guacamole sauce, face similar microbiological problems. These sauces often contain fresh ingredients such as avocado, tomato or onion that may be contaminated with pathogenic microorganisms such as Salmonella or E. coli. Cross-contamination is a real risk during the handling and preparation of these ingredients, increasing the risk of foodborne illness. In addition, the high moisture and water content in these sauces provides a favourable environment for the growth of moulds and yeasts.

This can lead to problems such as the proliferation of harmful microorganisms, affecting both food safety and product quality, necessitating the use of food preservatives such as potassium sorbate by manufacturers to ensure product safety.

What are the microbiological problems with guacamole sauce?

In particular, guacamole sauce presents a specific set of challenges.

– Discolouration and browning: Guacamole is prone to discolouration and browning due to oxidation of the avocado components. While this is not a microbiological problem in the food safety sense, it can negatively affect the quality and appearance of the product.

Mould and bacterial growth: The high humidity and water content in guacamole sauce provides an environment conducive to bacterial and mould growth. Microorganisms such as Listeria, Salmonella and E. coli can proliferate if the sauce is not kept at the proper temperature and stored for long periods.

Texture and Consistency: Unwanted microorganisms can affect the texture and consistency of guacamole sauce, causing it to become runny or take on an unpleasant texture. This can lead to consumer dissatisfaction.

What chemical preservatives are used in refrigerated sauces?

To combat these microbiological problems, the industry has traditionally relied on chemical food preservatives. These chemical preservatives can include potassium sorbate, sodium benzoate and other ingredients that extend the shelf life of refrigerated sauces. While these food preservatives have been effective, some consumers are concerned about their impact on health and prefer to avoid chemical additives.

These food preservatives can be identified on food labels by the following numbers:

  • E202 Potassium sorbate – is a derivative of sorbic acid (E200).
  • E211 Sodium benzoate – is obtained industrially by reaction of sodium hydroxide (E254) and benzoic acid (E210).

What Clean Label alternatives to potassium sorbate are available for refrigerated sauces?

There are clean label alternatives to potassium sorbate to combat these microbiological problems in sauces.

Amerex offers a natural alternative to potassium sorbate called Biamex YM or Biamex Aroma Global, a biotechnology-based natural preservative. This product is particularly effective in the fight against moulds and yeasts, two of the main microbiological challenges in refrigerated sauces and in guacamole sauce in particular. Biamex is not only a safe and effective option, but also meets the demands of consumers concerned about the absence of chemical preservatives in food. This makes it a truly clean label alternative also for manufacturers looking to remove E numbers such as potassium sorbate from their food labels, while maintaining food safety.

In summary, both refrigerated sauces and guacamole sauce are delicious and very common in gastronomy, but their microbiological problems can affect both food safety and quality. Instead of resorting to chemical food preservatives, Amerex’s alternative to potassium sorbate, Biamex YM or Biamex Aroma Global, offers a natural and effective clean label option to combat these problems, while ensuring the satisfaction of both consumers and food producers.

If you want to know more, contact us!

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ANTIOXIDANT FOOD ADDITIVES IN THE INDUSTRY

Whereas the food industry quickly evolves, the need to ensure food safety and quality is essential, and one of the key elements in this process is antioxidant food additives. These substances play a crucial role in protecting foods from oxidation and spoilage, maintaining their freshness and quality.

In this Blog post we will explore how antioxidants are increasingly present in the Food Industry, and how Amerex has aligned itself with more natural antioxidant alternatives.

What is oxidation?

Oxidation is a natural process that happens when food is exposed to oxygen and other environmental factors. This process in food can lead to the degradation of essential nutrients, alterations in its physical, chemical and organoleptic properties, as well as the formation of undesirable compounds.

The effects of oxidation in foods can be detrimental, as they can alter both the sensory properties and nutritional quality of products. Oxidation can lead to the formation of undesirable compounds, such as free radicals and degradation products, which can affect the taste, odour and the visual aspect of foods. In addition, the loss of essential nutrients during oxidation can reduce the nutritional value of products.

What is the role of antioxidant food additives?

Antioxidants are compounds that help preventing or slowing down oxidation. These antioxidant food additives act as “shields” that fight the damaging effects of oxidation by neutralizing free radicals, unstable molecules that can trigger chain reactions of deterioration. In this way, the food stays fresh and maintains its original properties for much longer.

Therefore, in the food industry, antioxidants play a vital role in extending the shelf-life of products and maintaining their quality. They also play an important role in human health, as certain antioxidants have also been shown to have beneficial properties for the body.

How do antioxidant food additives have an impact on food quality?

The ability of antioxidants to protect food from oxidation translates into a longer shelf-life for food products. This not only benefits producers and distributors by reducing food waste, but also ensures that consumers have access to fresh, high quality food for a longer period of time. Preserving the sensory and nutritional characteristics of food is critical to maintain customer reliability and satisfaction, and ultimately to ensure a brand’s success in the marketplace.

The quality of food is intrinsically linked to its taste, texture and appearance. Antioxidants play a crucial role in preserving these qualities. For example, they prevent fats and oils from going rancid, maintain the vivid, fresh colour of fruits and vegetables, and prevent the formation of undesirable flavours.

Antioxidant food additive in a wooden bowl

What are the main antioxidant food additives?

Antioxidants, whether natural or synthetic, enable manufacturers to maintain the freshness, quality and safety of foods reaching consumers. Antioxidant food additives used in the industry are classified in the E-3XX group. Some of the important ones are the following:

  • E-300 – Ascorbic acid: Synthetic or natural antioxidant also known as vitamin C. In addition to having antioxidant properties, it also acts as a flavour enhancer and helps preserve the colour of certain foods. It is used in products such as beverages, meat products and baked goods. This compound can also be found in the form of salts, ascorbates (from E-301 to E-303).
  • E-392 – Rosemary extract: It contains natural antioxidant compounds, such as rosmarinic acid and carnosols, which help prevent food oxidation. It is a semi-natural antioxidant that was not originally considered an additive with E-number, but because of its high use it was eventually classified as such. These extracts are popular choices in products such as processed meats and dried sausages.
  • E-307 al E-309 – Tocopherols: Also known as vitamin E, it is obtained synthetically and added to foods to prevent oxidation of lipids and oils. Vitamin E can be found naturally in vegetable oils, nuts and cereals. Its presence helps maintain the freshness and quality of products such as vegetable oils, margarines and baked goods.

These and other antioxidant food additives play a crucial role in protecting products against oxidation and spoilage.

Are there any natural alternatives to the main antioxidants?

Indeed, as for other preservatives, there do exist natural alternatives to antioxidant food additives. As we have already mentioned, most of them are already present in nature and many manufacturers prefer to use them rather than putting an E-number on their labels.

In this sense, we wanted to mention the UP4HEALTH project that we introduced a few months ago and on which we have been working for three years now. The objective of UP4HEALTH is to develop techno-functional and bio-functional ingredients from by-products of food processing of plant origin, to use them in industries such as food, nutraceuticals or cosmetics. These active compounds are mostly antioxidants found in many fruits, vegetables and plants. So far we have obtained successful results in meat products such as hamburgers or dried sausages, in which their high antioxidant capacity and the very important role they play in extending the commercial shelf-life of foods have been demonstrated. The UP4HEALTH project has been an initiative in which we are very proud to participate, and we will continue to work on the development of new antioxidant alternatives that we can bring to you in the near future.

Where can you find these clean and effective antioxidant alternatives?

At Amerex we have always stood out in the industry for our focus on innovation and quality, being committed to improving the shelf life of food and ensuring that consumers have access to safe and healthy products. Clearly and with a deep understanding of the challenges facing the food industry, antioxidant food additives have always been integrated into our philosophy, and recently aligned with the current trend towards cleaner, more conscious and balanced eating through a special focus on natural alternatives.

In addition, at Amerex we have the AMEXOL range of products based on plant extracts that are specialists in fighting oxidation of the final food. The synergies of this range together with Amerex biotechnology result in more complete products that combine this technology with its natural preservative power, and shelf-life and food safety with the prevention of oxidation as described above. This strategy will help you preserve food quality and shelf-life, providing consumers with fresh and safe products and keeping their sensory and nutritional properties unaltered for a longer period of time.

We will be pleased to find the most suitable solution for you as a manufacturer in the search for a real efficacy that preserves the original characteristics of your food.

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ACETIC ACID AND THE USE OF PROTECTIVE FERMENTATION IN THE FOOD INDUSTRY

Acetic acid and its salts are chemical compounds that have been widely used in various industries due to their preservative and antimicrobial properties. However, their use has also been the subject of debate due to their effects on health and the environment, and consumer trends point to the use of more natural and clean label alternatives, and fewer chemical preservatives and additives. In this blog we will explore what acetic acid is, its role in the industry and promising alternatives for improving its efficacy against spoilage microorganisms.

What is acetic acid?

Acetic acid is an organic acid commonly found in vinegar and other natural sources, and can be synthesized chemically as well. It has been used for centuries for food preservation and as an antimicrobial agent due to its ability to inhibit the growth of microorganisms. In addition to this general microbiological control, there is a special efficacy against enterobacteria, a group of Gram-negative bacteria that can be found on various surfaces and foods. These types of bacteria are among the most complicated for the food industry, since some are pathogenic, such as Salmonella and E. coli, and can cause diseases of special relevance to humans derived from consuming food that has developed them. Even with this specific activity, acetic acid usually requires synergies with other preservatives of different origins to control its appearance.

Acetic acid is so widely used in the industry that it is an additive with E number, E-260, and all its salts, such as sodium diacetate, also, the latter being the additive with E number E-262ii.

Does the use of acetic acid affect the food organoleptically?

The application of acetic acid or its salts not only has an impact on food preservation, but also has a significant effect on the organoleptic characteristics of food products.

Acetic acid is responsible for providing a sour and acid taste, which when used in high concentrations or in foods with very neutral organoleptics, can be accentuated against the other flavors present in the food. Similarly with aroma, in products where aroma is not a desired attribute or where the integrity of the natural aroma of the ingredients is to be maintained, excessive use of acetic acid can have a negative impact.

It can also have an effect on food texture. In products that seek to preserve their original texture or require a certain firmness, excessive use may denature proteins and negatively affect the desired texture.

For this reason, acetic acid is used together with other preservatives to achieve efficacy and to avoid over-flavoring. Among these synergistic strategies we find protective fermentation: the use of protective ferments in a food at standard doses plays no role with respect to taste, texture or aroma. Therefore, it is common for the industry to use the synergy between acetic acid and this type of ferments to achieve a preservative function while not influencing the organoleptic characteristics of any final food in which it is needed.

A couple is shown eating and toasting. Image by Freepik

What other synergistic mechanisms to acetic acid are alternatives for the industry?

The extensive use of acetic acid and its salts may raise some challenges and concerns, such as the development of antimicrobial resistance in enterobacteria and other bacteria present in foods, or that its excessive use may alter the desired sensory profile in certain products. As we become more aware of their limitations, the food industry has sought safer and more sustainable alternatives for the control of enterobacteria. Some of these alternatives include natural antimicrobial compounds such as plant extracts and essential oils; physical methods such as the application of high temperatures and high pressure treatments; or innovations in packaging through the development of intelligent and active packaging; in addition, a new line of research is the use of bacteriophages.

But undoubtedly the best synergistic mechanism to the additives in general, and to acetic acid or its salts in particular, is the use of protective fermentation solutions which in addition to having a strong antimicrobial activity against a wide variety of spoilage or pathogenic microorganisms, have the advantage of being organoleptically neutral so as not to change the flavor and aroma of the final food.

What does protective fermentation consist of and how is it combined with acetic acid?

Protective fermentation is a technology based on the use of beneficial microorganisms to protect foods against the proliferation of undesirable microorganisms. This protective fermentation combines with acetic acid to enhance antimicrobial activity that helps inhibit the growth of unwanted bacteria, resulting in extended food shelf life and increased safety assurances. This combination therefore provides a much more effective double barrier protection than when acetic acid alone is used, improving the overall effectiveness of microbiological control.

Where to find these protective fermentation alternatives that acetic acid needs to achieve such effectiveness?

The combination of technologies in the food industry has become an innovative and effective strategy to improve product safety and quality. We have already mentioned that acetic acid has historically been widely used as a preservative and antimicrobial agent to control the proliferation of microorganisms. However, it has also become clear that to be fully effective, it requires techniques such as protective fermentation to achieve greater food protection.

At Amerex we develop products based on the synergy of acetic acid and protective fermentation, such as Fermitrat Fs, which represents an outstanding example of this highly effective combination. This solution uses a combination of strains of microorganisms along with acetic acid technology to maximize the protection of food against Gram-negative bacteria such as enterobacteria in generalas well as against pathogenic micro-organisms such as Salmonella y E. coliThe use of these products is a common concern in the food industry due to the risks associated with food safety and product quality.

Fermitrat Fs acts in synergy with acetic acid , enhancing its antimicrobial properties, without negatively altering the flavor, aroma or texture of the food, since protective fermentation solutions have the advantage of being neutral in all these sensory characteristics. By acting synergistically with acetic acid, the doses of acetic acid used are lower and do not alter the organoleptic characteristics of the final product, unlike what would occur if acetic acid were used only at higher doses.

Amerex will be happy to discuss with you options such as Fermitrat Fs or other protective fermentation alternatives that complement the use of acetic acid and maximize the effectiveness of microbiological controls.

Our team of experts is at your disposal to advise you on these customized solutions for your specific needs in the food industry to improve the safety, quality and durability of your food products.

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Codex Alimentarius in food production

Food production must be carried out according to strict food safety and hygiene standards to prevent any type of contamination from reaching the final consumer.

For this reason, in 1963 the Food and Agriculture Organization of the United Nations (FAO) and the World Health Organization (WHO) created the Codex Alimentarius Commission, whose objective was to ensure the safety and quality of food.

Below, we take a closer look at this set of standards.

What is the Codex Alimentarius or “Food Code”?

The Codex Alimentarius is the grouping of standards, codes and recommendations approved by the largest international food standards body: the Codex Alimentarius Commission (annexed to the FAO and WHO).

This document was created to ensure the proper handling of food by all members of the food industry and to assure consumers of the quality and safety of the products they consume.

What is the Codex Alimentarius for?

The Codex Alimentarius serves to protect the integrity of consumers by promoting a series of practices within the food sector. This list of standards seeks to guide manufacturers and to promote a series of common requirements within the international food trade, harmonising in some way the infinite number of legal differences that exist in each country and seeking an international food legislation.

How many standards does the Codex Alimentarius contain?

The Codex contains more than 200 standards written in different languages and covering the following areas:

  • Food labelling.
  • The use of additives.
  • The use of contaminants.
  • Food hygiene.

As mentioned above, these standards are not mandatory but a recommendation for the governments of each country to decide whether or not to introduce them into their legislation.

What are the regulations in food production?

The regulation of food production depends on each country, but several countries have used this code as a basis for introducing their own food legislation. The Codex Alimentarius is an international reference that helps to harmonise standards related to food safety and comprises 188 member states.

Among the functions of the Codex Alimentarius Commission is also to organise a multitude of meetings between the various international experts in the sector to raise awareness and ensure compliance with food safety standards. It is a meeting point not only for manufacturers and governments, but also for scientists, consumer groups and food authorities, as its standards include evaluations of food medicines, information on additives and limits on pesticides.

What is the relationship between Codex Alimentarius and food labelling?

One of the issues addressed by the Codex Alimentarius is the information that food labelling should contain to ensure proper understanding by consumers. The general principle (and one that should be self-evident) is that no false or misleading information should be provided on a food label. This also includes any health claims that are intended to be made about the product and which mislead the consumer.

According to these rules, the following information must be compulsory on food labels to ensure that the information is clear and specific:

  • Name of the specific food.
  • Treatment to which it has been subjected.
  • List of ingredients in descending order of content.
  • Allergenic or intolerant ingredients (eggs, soya or crustaceans).
  • Food additives.
  • Net content and drained weight by volume and weight.
  • Name and address of the manufacturer.
  • Country of origin.
  • Batch identification.
  • Storage instructions.
  • Use by date.
  • Instructions for use, if any.

What does clean labelling or clean label mean today?

Clean labelling (like the Food Codex) aims to ensure the truthfulness of the information on food labels. This trend, which has been at the forefront of the industry for some time now, is well known at Amerex.

Like the standards mentioned above, Amerex is characterised by transparency with our customers when it comes to our products. With more than 40 years of history in the industry, our goal has been to research and design tailor-made products for all types of food. As a result, 95% of our products are clean label.

Food safety and quality do not have to be at odds with a clean label. At Amerex we have the Biamex or Safemix range, whose purpose is to ensure the protection of the food by being able to remove/decrease the use of additives; or the Fermitrat range of maturation starters for sausages.

If you want to know more about our clean label, organic and vegan ingredients, do not hesitate to contact us!

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FOOD ALERTS, HOW TO ENSURE LISTERIA SAFETY IN THE CONSUMPTION OF SAUSAGES?

Hello and welcome once again to the Amerex Blog! Lately we are hearing about more and more alerts related to the food safety of numerous pathogens… Particularly over the past year, a food alert due to the presence of Listeria in sausages from Italy.

Listeria monocytogenes is a pathogenic bacteria that can cause serious illness in humans. In light of this situation, it is essential to be informed about the risks associated with Listeria in products such as fresh sausages and to take the necessary measures to ensure food safety. Therefore, in this blog post we want to share with you how to explore the precautions to be taken into account when consuming sausages and how to protect ourselves from the appearance of Listeria.

How often can we find Listeria-contaminated sausages in the market?

The presence of Listeria in sausages is a major concern in terms of food safety. According to the RASSF (Rapid Alert System Feed and Food), there have already been around 60 food alerts reported this past year due to the presence of Listeria, all of which are serious or potentially of serious risk. Although the cases of contamination may be different, and this is a bacteria that can be present in a wide variety of foods, it is crucial to understand the importance of ensuring the safety of the sausages we consume, as they are far from being free from this risk.

Indeed, it is an issue to be taken into account and it is essential to know the preventive measures and proper procedures to minimize the likelihood of finding Listeria-contaminated sausages in the market. By following the right best practices, storage and cooking practices, we can significantly reduce the risks and enjoy safe and delicious sausages.

What could happen to us if we eat Listeria-contaminated sausages?

The consumption of sausages contaminated with Listeria can have serious consequences for our health. As mentioned above, Listeria monocytogenes is a pathogenic bacteria that can cause the disease known as listeriosis. If we eat contaminated sausages, there is a risk of developing symptoms such as fever, muscle aches, nausea, vomiting and diarrhea. In the most severe cases, especially in people with weakened immune systems, pregnant women and the elderly, infection with this pathogen can lead to serious complications and even death.

Person holding the hand of another one lying in a hospital bed

Therefore, we must be aware of the risks associated with the appearance of Listeria in any type of food and take all the necessary measures to avoid its consumption when there are food alerts or suspicions of contamination. Food safety and consumer health must always be a priority.

What are the indicators that sausages are spoiled due to contamination with Listeria or other bacterial species?

It is important to be aware of certain indicators that could point out that the sausages are spoiled and contaminated with Listeria or other bacteria. Some of these signs to watch for are the following:

  • Expiration date: First of all, always check the expiration date printed on the sausage package. If the date has passed or is close, it is possible that the sausages are in poor condition and may present an increased risk of bacterial contamination.
  • Bad smell: Pay attention to the smell of the sausages. If you detect an unpleasant, acidic or ammonia-like odour, this could indicate that the sausages are spoiled and could be contaminated with bacteria such as Listeria.
  • Visual appearance: Look closely at the sausages. If you notice changes in colour, such as unusual spots or discoloration, or if they have mould, this is a clear indicator that the sausages are in poor condition and should be thrown away.
  • Abnormal texture: Fresh sausages should have a firm, elastic texture. If the sausages feel soft, slimy or crumbly to the touch, be alert, this could be a sign of bacterial contamination.

It is important to remember that these indicators are only a guide and not a firm confirmation of the presence of Listeria or other bacteria. However, if there is any doubt of contamination, it is always recommended not to eat the sausages in order to avoid possible health risks.

What actions can we take in our homes to avoid the proliferation of Listeria or other pathogens?

It is key in order to protect ourselves from pathogen and bacterial contamination that we follow some of the most basic preventive practices in our own homes. Some actions to take are as follows:

  • Proper storage: Store sausages in the refrigerator at a safe temperature, generally below 4°C. Make sure they are properly wrapped or in sealed containers to avoid cross-contamination with other foods.
  • Hygienic handling: Wash your hands with soap and water before and after handling sausages. This will help prevent the transfer of bacteria to the food.
  • Avoid cross-contamination: Keep raw sausages separated from other foods, especially those that will be consumed without additional cooking, such as salads or sauces. Use different utensils and cutting boards for raw and cooked foods.
  • Appropriate cooking: Be sure to cook sausages thoroughly, until they reach a safe internal temperature of at least 75°C. Using a cooking thermometer can be helpful to check the internal temperature.
  • Prompt consumption: Eat the sausages within their recommended expiration date. Avoid leaving them out of the refrigerator for extended periods of time and do not let them be kept at room temperature for too long.

These preventive actions are essential to reduce the risk of contamination by Listeria or other pathogens in the sausages we consume at home. By following these practices, we minimize the risks to the health of both ourselves and our family and can enjoy safer meals.

How is the Food Industry concerned about preventing Listeria contamination and working to avoid its appearance in the different foods we consume?

The Food Industry plays a key role in preventing Listeria contamination and works actively to avoid its presence in different foods, including sausages. The industry implements measures to guarantee food safety such as good hygienic practices at all stages of manufacturing, quality controls and risk analysis to identify possible sources of contamination, development of traceability programs, investment in advanced processing technology (e.g. pasteurization systems in the case of sausages) and compliance with regulations and standards established by health authorities and control bodies.

Food handlers with fresh sausages

In addition to the use of food additives or preservatives that inhibit the growth of these bacteria, which is used by manufacturers in all food sectors. This is demonstrated by the numerous companies that ask us about natural alternatives within the Amerex portfolio to address this problem. For example, our range of natural preservatives includes a clean label blend, Biamex Export, which is a specialist against Listeria. In addition to other products that have direct action against pathogenic microorganisms, helping to keep food in better condition and last longer.

We hope that this Blog entry has made you more aware of these food alerts and the care in food handling. Remember that food safety is everyone’s responsibility, and it is essential to follow the recommendations of health authorities and be informed about current food alerts.

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THE SENSES: SENSORY TESTING OF FOOD PRODUCTS

The sensory analysis or sensory testing of food has the mission of evaluating the different characteristics of a product using the five senses: sight, taste, smell, touch and hearing. In this way, a series of defined tests are carried out using very rigorous procedures.

According to this definition, sensory analysis is not the same as a “food tasting”. The main difference lies in the series of defined tests that are carried out in sensory analysis and which involve the 5 senses.

In this article we will learn how a food sensory panel can be carried out to develop improvements in the organoleptic of food thanks to sensory analysis.

What are the applications of sensory analysis?

The applications of food sensory analysis are numerous and are used for different purposes: process control, food quality control, acceptability studies or as a tool for making decisions regarding new ingredients or production processes.

Although sensory analysis is traditionally used in the wine and olive oil industry, it is currently used in all types of food. The sensory properties of a food are essential for the product to be accepted by consumers. This is why sensory analysis is so important in the development of new products, as it helps to study whether the organoleptic characteristics of the food will be well accepted by the end consumer and whether it will meet their needs.

What is sensory analysis in the food tasting process?

Sensory analysis in the food tasting process consists of the study of the sensory attributes of food through our senses. This process is carried out through procedures that are governed by a series of rules so that the final results are clear and reproducible. This is what is known as a food sensory panel.

In the following, we will study each sense and the role it plays in the perception of a food’s organoleptic properties:

Sight

The sense of sight will be the first “filter” for the consumer’s acceptance of a food.  Sight can distinguish whether the appearance of the food is normal or abnormal based on the following properties: Colour, Shape, Size and Roughness.

For the sensory analysis of colour, colour scales will be used to study: hue, intensity and brightness. Nowadays, there are very sophisticated devices that allow detecting these variations in the colour of the food in a very precise way, such as the chroma meter.

Smell

Smell is the second “filter” in the acceptance of a food and is based on the stimulation by chemicals in the food that receptors in our nose receive.  Food odour is measured in sensory analysis on the basis of three characteristics: Intensity, Persistence and Saturation Capacity.

Taste

Once we have passed the first two “filters” that can give us an idea of the organoleptic quality of the food, we come to the taste test. The taste or “basic flavour” can detect four types of taste: sweet, salty, sour and bitter. Recently, a fifth taste has also been recognised: the umami taste.

It should be noted that both smell and taste are chemical senses that are closely related to each other, increasing the perception of flavour.

Touch

The sense of touch is closely related to the texture of the food. This sensory property is also composed of what is identified by sight and hearing and detects any deformation of the food.

Food texture can be studied according to the following parameters: Hardness, Cohesiveness, Viscosity, Elasticity, Adhesiveness and Chewiness.

Hearing

The sense of hearing is used to complement the analysis of the texture of the food by means of the sounds detected when the food is evaluated in the mouth.

What are the types of sensory tests?

The types of sensory tests for food analysis are classified into affective tests, discriminatory tests and descriptive tests.

Affective tests

Affective tests are subjective tests. In these tests, the judges state in general terms what they thought of the food: whether they liked it or not, whether they disliked it, whether they preferred one product or another, etc.

These tests are further divided into:

  • Preference tests. Comparative tests between different samples that are analysed by means of a questionnaire and significance tables.
  • Satisfaction tests. A numerical analysis is carried out by means of an analysis panel of the sensation produced by the different samples.
  • Acceptance tests. An attempt is made to measure a person’s desire to purchase a product. It is carried out through complex questionnaires in order to determine the ideal public (target).

Discriminatory tests

Discriminatory testing is used to study the differences between different food samples. It is mainly used in the change of formulation or processing of a food.

Examples of discriminatory tests are: Simple paired comparison test, triangular test, paired comparisons test, multiple comparisons test.

Descriptive tests

Descriptive tests use quantitative methods with the aim of objectively defining the properties of a food. These tests are classified into:

  • Unstructured scale rating. Measures the intensity of an attribute.
  • Ranking tests: Ranking according to the intensity of a sensory attribute.
  • Rating by interval scales. Identifies various characteristics of each sample: level of spiciness, bitterness, sweetness, etc. 
  • Rating by standard scales. These scales are similar to the previous ones, but reference foods are used.
  • Proportional rating or magnitude estimation. To jointly evaluate complex attributes of a food, such as taste, aroma and texture.

What are the optimal conditions for a good sensory analysis?

There are a series of optimal conditions that a room should have in order to carry out a good sensory analysis:

  • Temperature and humidity conditions should be comfortable unless the product requires special conditions.
  • The colour of the room walls and furniture should be neutral to not influence the colour of the samples.
  • The analysis room should be kept odour-free by an extraction system if necessary.
  • Ambient noise should be reduced to avoid distractions. It is best to soundproof the sensory panel area.

It should be taken in mind that a sensory analysis is not a mere tasting, but often involves an exhaustive analysis of the characteristics of a foodstuff and it is therefore necessary to take care of all these details.

How to improve the organoleptic characteristics of food by using natural ingredients?

As we have seen, the sensory analysis of food is often a fundamental requirement to evaluate the organoleptic properties of a product before launching it to the market or modifying its processing or formulation. At Amerex, we are always committed to natural ingredients, such as the preservative solutions in the Biamex or Safemix range, which help to improve the shelf life of foods and maintain or improve their organoleptic properties.

We have a wide range of starters (Fermitrat range) that through the enzymatic activities of the microorganism are able to generate a good colour, flavour and aroma in the sausage.

Write to us if good organoleptic properties are also essential for you and get to know our products for all types of food: meat or vegan, dairy, fish, ready meals, beverages and sauces or bakery. We are available for you!

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FERMENTED BEVERAGES: NATURAL PRESERVATIVE SOLUTIONS

Hello everyone for another day! In this new blog post we are going to focus on a very interesting topic for food manufacturers. It also follows the trend of consumer demand for natural or minimally processed foods: fermented beverages.

Fermentation of beverages (and food in general) is a very ancient method of preservation, with references dating back more than 6,000 years. As we explained in detail in previous posts, this process requires microorganisms (bacteria, yeasts and fungi) that carry out different types of fermentation: acetic, alcoholic, butyric and lactic.

Kombucha, juice or fermented tea Which fermented beverages are currently in fashion?

There are many fermented beverages that are currently in fashion, although the best known are wine, beer and cider:

Kombucha One of the most popular fermented beverages and one of the most advertised in supermarkets and media. This beverage is prepared from black tea with sugar resulting in an alcoholic beverage of 0.5% to 1.2%. For this purpose, a culture of bacteria and yeasts called scoby is essential.

Jun or honey kombucha A derivative of Kombucha. It is made by fermenting green tea with honey using a scoby. The final result in alcohol will also be 0.5% to 1.2%.

Beet Kvass It is made by fermenting beets in water, since beets are very rich in sugars.

Kefir (kefir yogurt) Although it is not a beverage, it is a fermented food that is also currently in fashion. It is generated by fermenting milk with kefir nodules (a mixture of bacteria and yeast).

Ginger beer It is a fermented drink of English origin, with a low alcohol content, prepared with ginger sourdough or “ginger bug”.

These beverage options, which are so fashionable nowadays, triumph because of their low alcohol content and the flavors obtained thanks to fermentation.

What organisms carry out the fermentation of fermented beverages?

The organisms that carry out the fermentation of these beverages are mainly: lactic acid bacteria (LAB) and yeasts.

Lactic acid bacteria transform sugars into lactic acid. Some genera of lactic acid bacteria (LAB) important in food fermentation are: Lactococcus or Lactobacillus.

Yeasts are a more heterogeneous group of microorganisms, although there are some types such as Saccharomyces cerevisiae that are known and used worldwide.

In addition to carrying out the fermentation of fermented beverages, these microorganisms (LAB and yeasts) contribute to the taste, odor and final flavor through the production of hydrolytic enzymes such as proteases and lipases.

What are the benefits of fermented beverages?

The benefits of fermented beverages follow the line of a consumer who is looking for: a healthy lifestyle, natural ingredients, benefits for the body and artisanal foods.

With a decrease in the consumption of sugar and/or alcoholic beverages, fermented beverages are emerging as an option for the leisure time that characterizes this country.

Who hasn’t heard that a glass of wine a day is good for your health?

One of the benefits of fermented beverages is their protective action. Although it is well known the problems that alcohol generates in our organism, it has been proven that the light-moderate consumption of low alcoholic beverages favors the protection against cardiovascular disease, stroke, etc. This is what is known as a J-shaped curve.

J-curve for alcohol consumption in fermented beverages

Studies indicate that the benefits of fermented beverages are due to increased levels of vitamins (B2, B9, B12, and K) and bioactive peptides with hypotensive effect, generated during fermentation.

What are the microbiological problems of fermented beverages and how to solve them?

Fermented beverages have microbiological problems as with any other food, which affect safety and shelf life. A common problem with these products is bacterial contamination during the fermentation process, from the arrival of the raw material to the end of shelf life. Contaminating bacteria compete for the substrate resulting in: lower yields and the introduction of undesirable microorganisms such as molds.

To solve the microbiological problems of fermented beverages, there are natural alternatives that ensure food safety.

At Amerex, for example, we have ferments of great interest to the food industry due to their potential as antimicrobials and their ease of application in numerous food matrices. By means of natural natural protection The different ranges of products, such as Biamex or Safemix, prevent contamination and increase the shelf life of the product without affecting its organoleptic properties. We also have products for specific problems, such as Biamex YM to prevent the appearance of molds and yeasts, very typical in fermented beverages.

If you would like to learn more about these food safety ferments we would be happy to discuss them with you. Do not hesitate to write to us!

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