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BIOTECHNOLOGY AND NATURAL FOOD PRESERVATION MECHANISMS

Hello everyone and welcome once again to Amerex’ Blog which continues with a very interesting post for food manufacturers that follows the consumer demand for natural or minimally processed foods and without chemical additives in their composition. In this line, the food industry has worked and continues to work in the application of biotechnology to develop safe and effective foods against contaminating microorganisms.

Which are the mechanisms of natural preservation by lactic-acid bacteria (LAB)?

Lactic acid bacteria are a group of fermenting and lactic-acid producing bacteria, which helps the industry to give certain qualities to the foods as well as a protective function against the action of other harmful microorganisms.

These starters rely on various mechanisms to carry out this protective function. These include the traditional mechanisms of competition as well as food ripening, growth markers or the generation of a wide variety of metabolites that inhibit the growth of other bacteria (such as bacteriocins).

Each starter has different mechanisms of action and levels of activity. We can find bacteria with a wide spectrum of efficacy against spoilage microorganisms, both Gram-positive and Gram-negative. It is worth mentioning that bacteria that are similar to their competitors usually find the mechanisms for their inhibition.

Keep reading to learn a little bit more about these natural preservation mechanisms with starters!

How can a starter preserve naturally through competition and ripening?

The best known way of preservation by starters is through the ripening of the product. This normally includes an organoleptic change in the product by acidification. However, there are other starters in which their protective capacity is also linked to their growth, but not necessarily to a transformation by fermentation. We are talking about preservation through competition: a high number of harmless bacteria competing for food and culture medium, making it difficult for invasive microorganisms to thrive.

How can a ferment naturally conserve through metabolites and growth markers?

As the starter cultures grow, they leave a trace of their growth in the culture medium or in the food matrix, which is what we call “growth markers“. Thus, bacteria similar to these starters understand that this is not the best place to survive, so this is another natural conservation mechanism provided by starters. This includes metabolites that are developed by all of them as they grow. Obviously, there will be bacteria that are more specialized than others in their growth. These metabolites are very small peptides that are denaturized when in contact with human saliva, they are safe and like their bacteria, they do not create resistance to antibiotics.

In which foods does the food industry apply the use of starters as natural preservation mechanisms?

When we talk about natural food preservation, protective starters are highly effective in the preservation of a wide variety of foods such as meat, dairy products, fish, beverages, sauces… among others.

Some examples of the most common applications of these microorganisms and mechanisms in different foods are the following:

  • In meat products they are used to inhibit pathogens such as L. monocytogenes, E. coli, St. aureus, C. botulinum or Salmonella.
  • In dairy products they are more widely used, and their antimicrobial activity is mainly focused on the inhibition of Clostridium and Listeria. In cheese, for example, they are used for ripening and controlling spoilage bacteria.
  • In fish for preventing the appearance of Listeria in mass applications, as well as in injected or surface treatments.
  • In ready meals to extend shelf life by controlling pathogens and other bacteria that cause unwanted acidification.
  • In beverages and sauces, in addition to preventing the appearance of spoiling bacteria, to reduce the use of treatments and additives that help the food to have a fresher and more homemade appearance and flavour.
  • In bakery to directly and effectively fight moulds and yeasts, or the development of Listeria in those products that are more critical due to their pH and water activity.
  • In vegan products such as cheese and meat analogues for a controlled fermentation to improve the flavour of the final food.

As you can see, biotechnology is a great tool to naturally guarantee food safety and improve its sensorial and physico-chemical characteristics.

What legislation supports the application of starter cultures in the food industry?

As we have mentioned, there are many references to the fermenting bacteria traditionally used in the industry, which are collected in databases such as that of the EFFCA (European Food & Fermentation Culture Association).  Therefore, we can define lactic-acid bacteria as a characteristic ingredient of food. When catalogued as an ingredient, another reference is the European Regulation (EC) No. 178/2002, which simply states that good manufacturing practices, responsibility and safety are the conditions that a starter must comply with.

Is the safety of the starters guaranteed in their application onto the final food?

Lactic-acid cultures are referenced in documents and lists such as the EFSA QPS, the Danish list of their Ministry of Food, Agriculture and Fisheries, or the USDA GRAS list, where most commercial lactic-acid bacteria are considered safe. These lists are based on the collection of exhaustive studies about the entire metabolism of these bacteria under all possible circumstances.

In particular, the Danish list evaluates the safety of the strains according to the following criteria (and with the same objective as 178/2008):

  1. Identification: The micro-organism must be identified by an analytical method approved for species identification.
  2. Purity: Studies must be conducted to ensure that the micro-organism formulation does not contain potentially harmful organisms and/or large amounts of contaminating organisms of unknown identity
  3. Adverse effects: Absence of potentially pathogenic properties in humans or animals must be demonstrated. If the organism has the ability to produce toxins, it must be shown that these are not formed in harmful quantities during the particular application
  4. Antibiotic resistance: It must be proved that the micro-organism does not possess transferable antibiotic resistance.

Ultimately all these references guarantee the same thing, that the starter must be safe in its application.

Where can I learn more about starter cultures for natural food preservation?

You can see that the use of starters is of great interest to the food industry due to their potential as antimicrobials and their ease of application in numerous food matrixes. They are valuable candidates to consider in the replacement of E-number chemical preservatives, which follows the market trends of consuming more natural foods.

Amerex has its own range of products completely focused on the preservation of the final food by means of natural protection mechanisms. As a result, we provide solutions to the main challenges of the industry in different matrixes, such as the appearance of Listeria or Salmonella in dairy products, or Clostridium botulinum in cooked meat products. These are three examples of many others considering the variety of pathogens and contaminating microorganisms in general, and the many applications that exist in the food industry.

If you have any remaining questions about these biotechnological mechanisms for food safety, we will be happy to answer them and discuss all possible strategies for your food manufacturing.

imasd@amerexingredientes.es

Phone number: +34 91 845 42 14

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LET US SHOW YOU OUR NEW 2020 CATALOGUE

¡Hello again to everyone and welcome to our Blog! Today, we are proud to introduce to you our 2020 catalogue, which encapsulates all the research findings and developments achieved by our team till date: the 2020 AMEREX CATALOGUE.

Amerex has over 40 years of experience in the food industry, and we believe in helping producers and consumers alike, which is why we are sharing our knowledge to enable you in making better choices.  Our philosophy has always revolved around the prioritization of R&D sector. For us, innovation goes hand in hand with our trials and analysis, and our conclusions have been brought about by many years of extensive research based on this philosophy.

So, here is the result of all this work! A document where you can find solutions to many problems that affect companies in the food industry, strictly adhering to our slogan: “A solution for every challenge”. We want to give you a little “sneak peak” of the content…

Here’s an introduction to all our main trials conducted using our preservatives and starters, on the meat industry.

In this picture is described the growth of Lactobacilli in fresh sausages with and without the addition of a Safemix preservative. Values in the control sample shows an exponential growth from day 1 to day 7, reaching around day 6 a value of 6 on the log scale (ten raised to the power of six), above the Lactobacilli shelf-life limit. However, in two samples on which Safemix has been incorporated, there exists a progressive lowering of Lactobacilli to a logarithmic scale below 4 (ten raised to the power of four), around day 5 in the case of Safemix 1, and from day 1 to day 7 of shelf-life in the case of Safemix 2
Image 1. Trials on fresh sausage with our range of preservatives – Safemix
In this picture two burgers can be seen: a control with three additives incorporated (citrate, ascorbate and diacetate), and another one on which diacetate has been replaced by the Safemix preservative. This last one has a better color, which proves that one of the additives can be substituted with a natural solution and achieve better results.
Image 2. Trials on burgers with our range of preservatives – Safemix
This picture shows a comparison between a dried sausage (chorizo) ​​manufactured with Fermitrat-S1, one of our starters, and the same chorizo ​​without a starter. Differences in texture can be observed, the dried sausage ​​with the starter shows a much solid texture produced by water retention and a lower pH. On the other hand, the control dried sausage ​​presents a typical wrinkle, because of the no retention of water by the meat proteins as the result of no acidification.
Imagen 3. Differences between dried sausages with/without a starter
In this picture you can see a loin injected with a very special starter from our Fermitrat range, based on micrococci that do not takes part on an acidification proccess. This starter only produce a color similar to the one provided by nitrification, which remains stable over time (in the picture it is showed 15 days after injecting)
Image 4. Pork loin injected with a Fermitrat starter

In addition to this, we have laid eyes on other prominent sectors of the food industry in the past few years. We believe that our range of preservatives will be of great use owing to their effectiveness. In the coming years, we aspire to develop and boost our potential to a greater extent, but for now, here is a brief glimpse into some of our trials.

This picture shows a comparison between spanish omelettes exposed to elevated temperature conditions. One of them has a preservative from the Biamex range, while the other one doesn't. It can be seen much more gas generated in spanish omelette without the preservative, as well as a much less consistent texture
Image 5. Trials in spanish omelettes with our range of preservatives – Biamex
In this picture the evolution of total plate count can be seen in samples of filling sauce, with and without Biamex, one of our preservatives, added. A considerable difference is observed, the sample with the protector is mantained around ten raised to the power of two, while the control sample reaches a logarithmic scale of ten raised to the power of six
Image 6. Trials in a filling sauce with our range of preservatives – Biamex

And there is so much more! Following are over 30 pages of visual documents to backup and display our research, would you like to take a look?

CLICK HERE TO ASK FOR YOUR COPY

Or send us an email to: imasd@amerexingredientes.com

We are at your disposal!

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AMEREX VIRTUAL

Our world has changed in many ways due to recent events, and it hasn’t gone unnoticed by us. Even though we cherish the fact that things have significantly improved, here, at Amerex, we are working just as hard as always but with a bigger foccus on implementing methods to ensure our clients safety. This has led us to the creation of Amerex Virtual, which is the topic of today’s Blog.

Let’s see what is it about:

Step 1: In a very easy calendar, simply select a date and a time when you are available to have a meeting with us. Don’t forget to fill your name and the company you work for.

This Doodle is no longer available. Please send an email to imasd@amerexingredientes.com to schedule a meeting.

Step 2: Wait for our confirmation email to obtain the link for the scheduled meeting

Step 3: Enter via the link on the selected day and time to join our meeting

Simple and effective!

We hope you find this system very useful. It is our pleasure to be at your disposal in this unusual times we are living in, always trying to lend a helping hand towards the development of safer products for every sector from the food industry.

Thank you very much again for your trust.

We are still here for you!

imasd@amerexingredientes.es

Phone number: +34 91 845 42 14

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AMEREX VISITS FOR THE FIRST TIME TECNOALIMENTARIA 2018

As we mentioned in the previous post, Amerex had the pleasure to be at Tecnoalimentaria 2018 and share a stand with Barcelonesa Food Tech (BFT), who were the perfect hosts for a wonderful evening.

We met a lot of visitors and provided information to everyone interested in our innovations and products. Among the products we presented, we can mention PROTEAN and FIBREAN from Barcelonesa, or our own clean label solutions for shelf-life and safety.

Meeting to present Amerex solutions to a customer

Since this was our first experience as exhibitors, we have come to some conclusions:

The visitor’s profile was very diverse (manufacturers from every food industry; food consultants; ingredients’ manufacturers or even the competition). And, although we encountered this wide-ranging profile among our visitors, we can say that all of them were looking for Clean label solutions, being the shelf life solutions particularly requested.

At Amerex, this reinforces our goals and ambitions to offer the latest clean label solutions in the market. Thanks to our research capabilities and our innovations, which are constantly increasing, we are getting closer to new markets. We firmly believe we are on our way to be able to offer our expertise to all food sectors.

Furthermore, another conclusion to be drawn from our meetings is that, among the BFT-Amerex novelties, one of the natural fibre products stood out. This product is FIBREAN, an alternative to traditional additives or ingredients which seems to especially suit vegan products.

Finally, we first wanted to thank Barcelonesa for their invitation to share their stand with us, and also all the people who showed interest in our products. We will keep working on developing our solutions to respond to two of the greatest challenges of the food industry: safety and tailor-made solutions.

imasd@amerexingredientes.es

Phone number: +34 91 845 42 14

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