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FOOD SAFETY, WHAT CAN WE DO TO FIGHT BACTERIAL THREAT?

Listeria monocytogenes

Welcome again to our blog as we say goodbye to summer! In today’s Blog, we will discuss one of the hottest issues in food industry at present-ensuring food safety against Listeria.

At Amerex, we are always on the lookout for important issues that concern major sectors of the food industry. Particularly, in recent months, various health problems caused by Listeria monocytogenes have surged, so let’s look into this in detail to find out more. For example, heat is not a deterrent to the growth of this bacteria, many products that are manufactured using various heat treatments, like fermented sausage (“chorizo”), cooked blood sausage (“morcilla”), roasted meat (“carne mechada”), or any other product strongly treated by heat, might still be affected by the growth of Listeria. There is a common tendency to rely these heat treatments followed by the refrigeration processes to eliminate the presence of these bacteria entirely but, ultimately, these act only as barriers. We believe that each barrier, though beneficial, works as an additional wall to prevent contamination. Therefore, the more barriers, the better the safety.

List of protective barriers: moisture and pH, packaging, chemical additives, atmosphere control. storage, HACCP systems and heat treatment

The need to protect meat products like the ones mentioned before against the harmful effects of Listeria is a serious issue that the food industry deals with currently. In case of the meat, there are two barriers: the heat treatment, which is the former barrier, followed by the refrigerated storage, which acts as the latter. Specifically related to the storage, we would like to cite this article from El Mundo: Listeria: Crece la amenaza de la bacteria que sobrevive en tu nevera (“Listeria: The threat of the bacteria that survives in your fridge grows”). This article describes the occurrence, development and consequences of the presence of Listeria monocytogenes in food and the measures to be taken for preventing its appearance and growth. However, heat treatment and refrigeration, combined with control of the product’s initial microbial load and hygiene, are sometimes taken into consideration while at other times, overlooked.

As companies in the meat sector, you may think that by controlling the above-mentioned barriers, you have already controlled the presence of Listeria, but sometimes, things are not that simple. In addition to all possible barriers, out of which heat treatment, refrigeration and hygiene are the most significant to consider when it comes to safety control, there exist further barriers like the preservative solutions provided by Amerex. One of our top sales, Fermitrat® Export, would act as an additional barrier by itself.

Image showing the effect of Fermitrat-Export, one of our preservatives, against Listeria sp. inoculated in foie. You can see how both dosages of Fermitrat control growth better, practically eliminating this bacteria at a dosage of 1.5 g/Kg of the preservative
Image showing the effect of Fermitrat-Export, one of our preservatives, against three strains of Listeria sp. inoculated into sliced ​​turkey. At a dosage of 1.5 g/Kg of Fermitrat, a bacteriostatic effect is produced, preventing the growth of the bacteria which is three logarithmic units lower than the sample without the preservative

Among the barriers, we can find references in the legislation about microbiological criteria, which includes pH and aW criteria. Therefore, once these two parameters are met, there is no further requirement to ensure safety.

Extract from the legislation about microbiological criteria, which establishes that products with less or equal to 4.4 pH levels and less or equal to 0.92 water activity, or products with with less or equal to 5 pH levels and less or equal to 0.94 water activity, cannot support the growth of Listeria monocytogenes

You may think that by abiding to the legislative parameters and maintaining adequate supervision pf certain other parameters, you are free from danger against Listeria. However, if you aim to create higher quality, more desirable products, you could even lower the pH and aW requirements by adding a protector in your manufacturing process.

The choice is in your hands, we are available round the clock to clarify your doubts and uncertainties and to provide you the necessary assistance to meet your requirements.

imasd@amerexingredientes.es

Phone number: +34 91 845 42 14

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2019 MEETING AT THE UNIVERSITY OF LLEIDA – Use of starters in the food industry

Hello again and welcome to a new Blog post. For one more year, we have participated in a meeting to share our knowledge with the students of the Master in Innovation and Management in the Food Industry, taught at the University of Lleida. Here is the whole experience!

The conference was impeccable thanks to this centre where we always feel like home whenever they invite us to share our experience and our thoughts about today’s industry.

For many years Luciano and Alejandro, Amerex’s technical experts, dealt with some topics such as the application of starters in the meat industry, but this year the rest of the food industries were presented with a special emphasis.

Other industries in the food sector: dairy, fish, ready meals, sauces, vegans and vegetables and bakery

As we have already mentioned in other occasions, starter or ripening cultures are commonly used for a traditional purpose, which is to actively intervening in the creation of organoleptic properties of the final product during the manufacturing of fermented foods. This is performed through the production of acid and enzymes, as well as ensuring sanitary quality.

Particularly, preservative cultures increase shelf-life and safety of the final product, so they can last longer. Let’s see some examples!

Comparison of fresh loin with a chemical additive vs. Fermitrat Export, an Amerex's natural solution. The loin with the chemical additive has a considerably worse appearance due to gas formation, exudate, weak texture and yeast colonies

In the meat sector, we can see a comparison between two cooked loins, one of them injected with a common chemical additive while the other has been injected with one of our preservatives. The results of adding a preservative are remarkable and profitable, thanks to their capacity to control factors that negatively affect the final product, both microbiological and organoleptic.

Comparison between spanish omelettes with and without Fermitrat Export, an Amerex's natural solution. The omelette with the preservative has a better appearance

In the case of these two spanish omelettes subjected to high temperature conditions up to 33ºC, we can also see the difference between adding a preservative or not. Both organoleptic (gas generation, texture) and microbiological (analysis of total mesophilic and enterobacteria) results were worse in the spanish omelette without the preservative.

Comparison between fresh salmon with and without Fermitrat Export, an Amerex's natural solution. Salmon without the preservative has a completely discarded texture, and a greater liquid formation

Alternatively, in these salmon pieces, with and without preservative. Above all we can observe the liquid formation and texture. It can be stated then that the addition of a preservative clearly provides an advantage at least in an organoleptic level in this matrix.

What will be next? Our Pilot Plant is already preparing to carry out further trials in other applications. This year, the two top products in terms of preservatives that had not been tested so far are salmon and sauces for vegetable matrixes. Stay tuned, because we will continue reporting!

Image showing new applications of preservatives in different industries of the food sector, such as fish or ready meals

imasd@amerexingredientes.es

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AMEREX PRESENTATION AT THE II LA RIOJA HEALTHY FOOD FORUM

Hello and welcome again to our Blog! As we mentioned in the last post, Amerex participated in the II La Rioja Healthy Food Forum, a journey on which our technical experts talked about clean label strategies adopted by the industry as technical solutions for these consumer demands.

It is a pleasure for us to attach here an audiovisual sample of that amazing day, hoping that it will be very interesting and instructive for you:

We really hope you liked it. If you also have any question or you want to ask for more personalized assistance, do not hesitate to contact us on the following email:

imasd@amerexingredientes.es

Phone number: +34 91 845 42 14

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AMEREX PARTICIPATION IN THE II LA RIOJA HEALTHY FOOD FORUM

Last month, Amerex’s technical division had the honour of participating in the II Foro Healthy de Alimentación de La Rioja (II La Rioja Healthy Food Forum), invited by Centro Tecnológico CTIC-CITA, the perfect hosts who once again counted on us to disseminate and to share our knowledge.

This Forum exhibited the different challenges of the industry when facing a change in consumer trends towards healthier eating forecasts, based on innovation and product reformulation. Our technical experts Luciano Vivas and Alejandro Rodríguez made a presentation focused on clean label strategies adopted by the industry as technical solutions for these consumer demands. Do you want to know which thoughts they shared? Keep reading!

The presentation was based on several questions to be answered about possible solutions to carry out the clean label strategy, its influence on quality and its profitability.

Are there solutions? Yes. However, before facing them, a well-defined and balanced objective must be determined. It is difficult to define a tasty, healthy, unprocessed, appealing and free of E-numbers final product, even more with considerably enhanced shelf-life and safety. It is difficult and we have to be realistic.

Nevertheless, as we have said before, many solutions can be reached by establishing defined and balanced objectives. For example, if our objective is to eliminate sulphite, a slightly effective microbiologically preservative but a very good reducer speaking in terms of colour, we can use a clean label microbiological solution. This solution will certainly increase the shelf-life, however the colour will not be the one provided by sulphites. Besides, as we have stated before, Amerex is already working on solutions regarding colour. The following is a concrete example amongst many others:

Descriptive image about the different Amerex clean label blends as solutions to various industry challenges. These challenges are the following: color, gas and/or liquid formation, and growth of spoilage bacteria such as Lactobacilli/Gram +, Listeria, Enterobacteria, Anaerobes, and Moulds and yeasts.

Historically, we have applied our solutions almost exclusively to the meat industry. Nowadays, many other industries in the food sector demand this kind of strategy and we can assure that the formulas we provide are perfectly adaptable to them. These industries include dairy products, fish, beverages, ready meals, sandwiches, egg products, vegan products…

The second question to be answered is the following one, what impact does it have on quality? We can guarantee according to our expertise that microbiologically the quality is assured. As you have seen in the previous image, all the solutions are tested and verified in our pilot plant, evaluated through different tests such as the aforementioned Challenge Test.

To guarantee your quality, you must be surrounded by experts in other areas for synergetic relationships that promote the quality. This is the reason why we are delighted to collaborate with the host, CTIC-CITA, who helps us to develop thanks to its excellent facilities, its qualified staff and the ease of communication between us. Last but not least… Are they profitable? As we have mentioned before, with a well-defined objectives and a tested, well-designed product, a higher rate of validated products is achieved. This is the first criteria of profitability: good communication, trust and the establishment of objectives agreed by both parties. Higher profitability, with up to 20% more validations and better market performance is reached. We can state that only with 1% of final products not returned, you have already amortized the invested cost. Our solutions pay for themselves.

In this image you can see a comparison between a standard industry validation of a product, and a validation using the Amerex Method

Soon we will upload the full video of the day. Do not miss it!

Once again many thanks to our friends and we hope to see you all in future editions.

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BIENVENUE À SIAL PARIS 2018

We ended our Blog this year with a post about SIAL Paris, one of the main food and agriculture trades in Europe, a three-day trip making the most of the time spent. Thanks to our stay in Paris, we can tell you the main news and our impressions and conclusions about the different sectors of the food market.

More than 7,200 exhibitors from 119 countries and 310,000 visitors from 194 different countries visited this trade. Within a very strong international presence (approximately 87% of the exhibitors and 73% of the visitors from an international origin), Spain was represented by 479 companies, being one of the main exhibiting countries together with France, China and Italy. 21 industry sectors were present, the most interesting included deli counter, dairy products and fresh meats, but others were very important such as BIO and gourmet products.

A room called Sial Innovation introduced us to 2,355 innovative products, where the most distinguished were awarded. Three of the award-winning innovations this year belonged to Spanish companies:

–         Sturgeon fillets in extra virgin olive oil from Castillo de Canena
Source: Sturgeon

–         Elayo’s Olive Seed Oil
Source: Olive Seed Oil

–         Choví’s Black Garlic Alioli
Source: Black Garlic Alioli Mini Mortar

From our point of view, SIAL 2018 showed us the common topics in recent times: internationalization and innovation. The huge presence of international exhibitors and visitors allowed companies to be known outside their borders, in addition to gaining loyalty from their closest customers. For us, it has strengthened our idea of ​​expansion, since almost 100% of the interaction we had was with foreign companies.

Also innovation in efficiency, since population growth will be very pronounced 30 years from now (a population of 9.8 billion people is estimated for 2050). The challenge of feeding such a large number of people has been considered and that is why SIAL has bet on a new, healthier and highly sustainable diet that meet the expectations of consumers.

To summarize, the general and particular outcomes of the trade fair is very positive. The large number of people coming from many different countries, the different types of products that we were able to find, and above all, the innovation, enriched this experience and left us more than satisfied with the sector and with everything expected to come in the near future.

We wish you Happy Holidays and a wonderful beginning of the New Year.

Merry Christmas and Happy New Year!
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ALIMENTARIA 2018

100,000 m2 of Barcelona’s Gran Vía de Fira, ​​more than 4,500 exhibitors from 70 countries, 30% of them being international. Approximately 150,000 visitors, both national and international, 1,400 buyers and 300 innovations. This is the scenario of the 22nd edition of Alimentaria 2018, in which the highlight topic is internationalization, one of the biggest challenges of the food sector.

In an optimistic atmosphere and while the industry innovations are being promoted, the priority is to encourage relationships between international buyers and exhibiting companies from countries such as Germany, Argentina, Ecuador, Belgium, Holland, China, Hong-Kong, France, Romania, Russia, Thailand and Turkey.

Within the whole Alimentaria’s exhibition offer we could find Intercarn, a meat products exhibitor which occupied a hall up to 15,000 m2 (11% more than in the previous edition). During the past 10 years, the Spanish meat industry has experienced significant growth, driven by the increase in the number of exports (currently exporting 40% of its production), and has doubled its sales abroad. Thanks to this growth, meat sector is now the fourth most important industrial sector in Spain, with more than 22,000 million euros of turnover (exceeding the 21% of the whole food sector). Together with Germany, we are the third world producer in the sector.

Besides internationalization, another important aspect to highlight is the prioritization of the healthiest products as a trend for 2019. In this aspect, the reduction of fat, salt and sugars as well as the vegan or ecological trend and the elimination of allergens such as gluten or lactose are taken into account. We expect to carry out an in-depth analysis of trends early next year, but we anticipate that consumers are very open to trying new and surprising things, daring to combine flavours and innovating in both products and types of packaging. Alimentaria dedicated an innovation space to several product launches that will not go unnoticed:

Ham and Chorizo Confetti by Martínez Somalo
Ham and Chorizo Confetti by Martínez Somalo
Source: martinezsomalo.com/es/confeti/
Freeze-dried nougat - nougat and almond protein shake by Hijos de Manuel Picó
Freeze-dried nougat – nougat & almond protein shake by Hijos de Manuel Picó
Source: turronesmanuelpico.com/
Chickpeas Chips and Lentil Crusts with Turmeric by El Granero Integral
Chickpeas Chips and Lentil Crusts with Turmeric by El Granero Integral
Source: elgranero.com/
Ready Meals for baking: Tapeo by Pescanova
Ready Meals for baking: Tapeo by Pescanova
Source: pescanova.es/
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LOGBOOK I – AMEREX JOURNEY THROUGH THE MEDITERRANEAN

One of the most satisfying things about our job is having the chance of visiting different places and leave the “city chains” behind; we consider it a breath of fresh air in the middle of our routines. For this reason, we would like to inaugurate this new section to speak about the life-lessons of Amerex’s trips.

We have finally returned to Levante! One of our favourite regions to explore. In this evolving world, internationalization and expansion processes within the different sectors make it highly difficult for us to prolong our stay in such enriching places. Unfortunately, we are running out of time…

Even though the days are few, it is always a pleasure to meet old friends. We say friends because so many years of relationships create small but strong bonds with the clients, which grow every day more than it may seem.

Being less sentimental (as the Queen song says, didn’t mean to make you cry), in this 2-day trip traveling more than 1,200 km we had the opportunity to visit many people, and some visits were very special. Beyond reporting about Amerex news, we were able to have a little chat with one particular client about industry topics that concern us all.

We both clearly agree to bet on quality, however it is an interesting debate that prevails in society that if you look for a quality sausage at the supermarket, you should be prepared to pay what its worth. As we have mentioned in previous blog posts, the consumer trend is to demand extreme quality of products but in a cheap way, which turns to be unfeasible.

Nevertheless, not only did we take part in this interesting thought. In addition, we were able to discuss about daily, personal issues outside the workplace. In this case, considering the physical injuries that could affect any of us, this valued client, despite the pain inflicted upon him, continues to work every day from the time of 5 am. He does not consider a treatment for the risk of losing working days worth it.

Such an example of perseverance, although we advised him to evaluate all the options since our true wish is for him to recover very soon. We stated this firmly, thanks to our close relationship, and just because of his gratitude and the feeling of being trusted, we are satisfied.

Within our humble capabilities, our purpose is always to offer our clients more than just products: trust and advice.

These trips are very rewarding, especially because we can see that the work done bears fruits and we can notice the satisfaction of the clients. Not to mention the opportunity to enjoy free time and forget the routine a bit.

See you in the next chapter…

imasd@amerexingredientes.es

Phone number: +34 91 845 42 14

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AMEREX VISITS FOR THE FIRST TIME TECNOALIMENTARIA 2018

As we mentioned in the previous post, Amerex had the pleasure to be at Tecnoalimentaria 2018 and share a stand with Barcelonesa Food Tech (BFT), who were the perfect hosts for a wonderful evening.

We met a lot of visitors and provided information to everyone interested in our innovations and products. Among the products we presented, we can mention PROTEAN and FIBREAN from Barcelonesa, or our own clean label solutions for shelf-life and safety.

Meeting to present Amerex solutions to a customer

Since this was our first experience as exhibitors, we have come to some conclusions:

The visitor’s profile was very diverse (manufacturers from every food industry; food consultants; ingredients’ manufacturers or even the competition). And, although we encountered this wide-ranging profile among our visitors, we can say that all of them were looking for Clean label solutions, being the shelf life solutions particularly requested.

At Amerex, this reinforces our goals and ambitions to offer the latest clean label solutions in the market. Thanks to our research capabilities and our innovations, which are constantly increasing, we are getting closer to new markets. We firmly believe we are on our way to be able to offer our expertise to all food sectors.

Furthermore, another conclusion to be drawn from our meetings is that, among the BFT-Amerex novelties, one of the natural fibre products stood out. This product is FIBREAN, an alternative to traditional additives or ingredients which seems to especially suit vegan products.

Finally, we first wanted to thank Barcelonesa for their invitation to share their stand with us, and also all the people who showed interest in our products. We will keep working on developing our solutions to respond to two of the greatest challenges of the food industry: safety and tailor-made solutions.

imasd@amerexingredientes.es

Phone number: +34 91 845 42 14

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TECNOALIMENTARIA TAKES PLACE AGAIN IN BARCELONA

Today we are having a look about the 15th Edition of the Barcelona International Machinery, Technology and Ingredients Trade Fair, the FoodTech Barcelona 2018, where we shared a stand with Barcelonesa Group at the Techno Ingredients Show.

Nuria and Alejandro at Barcelona's Gran Vía de Fira

More than 5,100 m2 of Barcelona’s Gran Vía de Fira were the meeting point for companies and professionals from the Techno-Food sector. Around 270 exhibitors from 30 countries (10% more than in the 2015 Edition) received around 40,000 visitors, both national and international (5% more than in the 2015 Edition). The latest developments in the industry were discussed during conferences, round-table discussions, meetings and activities focused on food technology.

View of a Tecnoalimentaria hall

There were three main halls where Tecno Cárnica, Tecno Alimentaria and Tecno Ingredientes carried out their activities. Food ingredients have been in the spotlight this year, among which meat has experienced a rapid growth. Therefore, it is no wonder that one of the halls was exclusively dedicated to said ingredients.

Internationalization was another area that was clearly promoted. This year, the Association of Internationalized Industrial Companies (AMEC) designed a plan thanks to which 500 buyers from 15 different countries in Europe, Asia and America were gathered to attend scheduled business meetings with exhibitors who tried to reach success through business delegations and reverse trade missions. The increased number of foreign visitors is also worth mentioning, since it represented 12% of the total visits.

Lastly, one of the keys to the internationalization process has been obtaining the US Department of Commerce’s Trade Fair Certification, which brings Spanish companies closer to the North American market.

We are certain that in next editions these data will be even better. We have witnessed the expansion of this sector, which encourages us to trust in its capacity to keep expanding and improving in the near future.

imasd@amerexingredientes.com

Phone number: +34 91 845 42 14

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