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BEST PRACTICES IN FOOD HANDLING

Hello everyone and welcome again to our Blog! In this post we will talk about a very important and often neglected topic, best practices in food handling. One of the most common health problems in our society is the emergence of foodborne diseases. These can already exist or be generated from the manufacturing of the food to its commercialisation, so we have to be aware of the necessity to comply with the strict requirements established for the correct manufacture and handling of the food.

Manufacturers working with all hygienic measures for food handling.

What are the risks of poor food handling?

As we have just mentioned, the contamination risks to which food is exposed happen throughout the whole food chain. It is therefore essential to take extreme precautions when working with foodstuffs in order to avoid the hazards caused by poor food handling. These hazards include the following.

Physical hazards

Meaning any foreign body that is present in a food and that comes from contamination during processing operations or from external contamination. Some of the causes that trigger these hazards are:

  • Carelessness in the process resulting in leftover packaging material, plastics, glass, metal splinters, other foreign bodies…
  • Bad practices by the handlers due to the presence of rings or other accessories, band-aids, etc.
  • Contamination of the raw material with pieces of plant material, bones, shells, etc.
  • Other causes of contamination

Chemical hazards

They are associated with wastes of products used in the manufacturing, processing, transport and/or storage of food. These include disinfectants, pesticides, or heavy metals such as lead, cadmium, mercury or tin.

Biological hazards

Meaning all contaminations that cause food poisoning, including the presence of microorganisms such as bacteria, yeasts, fungi, parasites and viruses that come from the air, water and soil. Bacteria and viruses are the most dangerous for food safety, causing diseases such as listeriosis, salmonellosis, or gastroenteritis caused by norovirus. To avoid all these dangers, at Amerex we have developed and implemented our FSSC 22000 system and we follow very strict process management protocols to control these risks in each and every one of our manufacturing stages.

Is it necessary to take hygienic measures in food handling?

We have already discussed the hazards, it is now time to assess the causes. Almost all of them are due to poor handling practices, so for the food sector, a strict training and awareness of good hygiene practices is essential. That hygiene rules must be followed to avoid any type of contamination in the manufacturing of food. These rules include both the hygiene practices of the employees who will be in contact with food and the way food is handled.

Hygiene measures for food handlers

When handling food it is necessary to pay attention to clothing and accessories. It is important to wear specific clothing and footwear and to wear mask and hats to prevent hair loss when in contact with food. In addition, jewellery or other personal items should not be worn meanwhile perfumes, shaving lotions and other items with specific odours that can cause food to undergo physical and chemical alterations should be avoided.

Food handlers should thoroughly wash their hands, arms, forearms and fingernails at the beginning and end of the day. They should also repeat this process when starting over work after a break or when changing tasks. After sneezing, blowing their nose, going to the toilet and touching other devices or materials it is important to wash hands. In addition, extreme caution should be exercised in all these measures in the event of exposure to raw food.

Cuts and abrasions on the skin should be covered with a bandage tinted with a metal strip of a different colour than the product being treated and additional single-use gloves should be worn if these injuries take place on hands.

Hygiene rules should also be taken into account to avoid transfer of pathogens from the mouth and nostrils to food. Avoiding coughing or sneezing in the direction of handled products, using disposable tissues and not eating, drinking, smoking or chewing gum throughout food manufacturing are essential measures to avoid contamination.

Handling food during grape harvesting

What precautions should we take when handling food?

When handling food there are a number of hygienic recommendations that should also be taken into consideration:

  • Do not handle dirty food or food picked up from the floor.
  • Avoid the use of wooden utensils
  • Use single-use hand paper
  • Do not place food or trays on the floor
  • Defrost food in an optimal way and never refreeze a defrosted product
  • Do not use sawdust or cardboard on the floor
  • Use different utensils for raw and cooked food
  • Never bring raw food in contact with food that has already been cooked or is being consumed fresh.
  • Use a food thermometer to check the optimum cooking temperature of food.

To avoid food poisoning, it is essential to take into consideration all the advice given in this Blog post and making the best practices in food handling an essential routine, even in our own homes.

How can the care for best practices in food handling be improved?

We have mentioned before our commitment to food safety and food security. At Amerex, in addition to maintaining our FSSC 22000 standard to guarantee the manufacturing of safe and harmless food, our entire company is informed of our food safety policy and best practices in food handling. We even remind people of this protocols through annual safety awareness days. We also have a specialised safety team always aware of any hazards that compromise the safety of the final product.

Do you still have any doubts about the care and attention we take in best practices? Contact us and we will answer any questions you may have.

imasd@amerexingredientes.es

Phone number: +34 91 845 42 14

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R&D BOOST – AMEREX IN THE UP4HEALTH PROJECT

BBI, Bio-based Industries Consortium, and H2020 logos related to the Up4Health innovation project

This project has received funding from the Bio Based Industries Joint Undertaking (JU) under grant agreement No 888003. The JU receives support from the European Union’s Horizon 2020 research and innovation programme and the Bio Based Industries Consortium”

Hello everyone and welcome once again to our Blog. Today we are thrilled to announce our participation in a European project within the Horizon 2020 financing program! We would like to share the main highlights of this innovative, stimulating venture which is sure to give you inspiration and feasible ideas to apply in your own business…

Essentially, the European Up4Health project is based on the utilization of biomass generated in various processes in diverse industries such as wineries, oil mills and nut processing plants. The functional ingredients derived from these have multiple applications in various other industries like food, nutraceutical and cosmetics.

Within the scope of Up4health, besides making use of these residual, bioactive compound rich raw materials from the food sector, it also optimizes the value chain of productive industries by achieving the goal of ‘zero waste’-thus making the project highly sustainable, as well as innovative.

The aforementioned functional ingredients are the following: natural fruit water rich in polyphenols, dietary fiber rich in polyphenols, natural oily fruit extracts and prebiotic xylooligosaccharides. The applications in which these bioactive compounds can be used range from functional foods, such as meat products, healthy snack bars, soft foods for the elderly, drinkable solutions in the form of gel, olive oil, natural drinks, yogurt, to nutraceuticals supplements and even cosmetics.

Over the next 48 months, we will collaborate with nine organizations from five different countries to carry out this project successfully.

So, what specific role does Amerex play in Up4health? We will be conducting trials using certain polyphenols extracted from olive and grape fiber flour, with the aim of delaying the oxidative processes and thus increasing the shelf-life of the final products in food industry.

Ultimately, the main objectives are going to be: on one hand, maintaining the colour, avoiding oxidation and thus prolonging the shelf-life of the product. On the other hand, enhancing the food safety of the product which may be affected by the growth of spoilage microorganisms.

And how do we set about this task? In the initial phase, the necessary requirements for the functional ingredients such as sensory profile, microbiological safety and physical properties will be determined in order to fulfill the desired outcome, in line with the end consumer’s needs.

The role of Amerex alongside other partnering companies is to make sure that these requirements are well defined, as this will be the main determinant for the success of the project. We will execute this, headed by the UNIVERSITY OF VIGO, who will make certain that the appropriate biomass requirements and objectives are met owing to this collaboration.

We would like to greatly express our gratitude to ISANATUR SPAIN S.L. for trusting us with this amazing opportunity, and also to CONTACTICA S.L., for making this project possible.

We are eager to keep you updated in this matter, and hope it to be very soon. In the meantime…

imasd@amerexingredientes.es

Phone number: +34 91 845 42 14

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WE PRESENT THE MIA: METHOD INNOVATION AMEREX

Welcome one more day to our Amerex Blog! This post makes us feel very proud since it is the result of a constant and thorough work. We summarize all our thoughts provided for the personalized service we make for you. Today we present the Method Innovation Amerex, or MIA, as a performed map that looks upon the peculiarities and identities of each company. Let’s see what is it like!

For the past several years, Amerex has prioritized the R&D field to stay at the technological forefront and to grow more and more. An important event for us in 2019 was to furnish our pilot plant with exclusive equipment.

After a lot of research and thanks to our own experience during the process, we want to highlight the importance of optimizing everything. According to this, we have developed a mechanism for implementing the latest innovations in our formulas with the application on every one of the interested manufacturing plants. This is the new MIA.

What do we want to achieve with the implementation of the MIA? We want to achieve a 100% personalized and closer assistance, aimed at relating the concepts test and product launch as synonyms and maximising the chances of success throughout a close collaboration.

How are we achieving it? First, it is essential to define all the vocabulary in the proper way: Test, Assay and Sample. A conceptual route of them and their relationship would be the following, but maybe it would be interesting for you to know more about it.

Correlation between the concepts test, sample and assay, from the need for a product that involves testing with a plan and sample management, to the establishment of the product on the market after the validation process.

Which concepts do we consider essential for the correct development of the MIA?

  • Previous work → to establish, as we have said before, an objective and a plan before starting.
  • Sending samples → they are only sent after the study if meeting certain requirements.
  • Communication → the need for communication amongst different channels is summed up through a shared document between Amerex and the client.
  • Analysis of the results → Amerex will always be involved in the analysis of the results as a greater guarantee of making the test profitable and ensuring the same.

The implementation of the MIA means that with half the assays required in each test, less time is needed to validate a product and also 30% of the products are validated. Without this method, this means one out of ten times.

In this image you can see a comparison of an average validation of a product in the industry, compared to a validation using the Amerex Method

Moreover, the ultimate goal is to achieve commercial success in the market, a Top Sales. The previous work of guiding the test, together with a bigger flow of developments, boosts the chances of achieving this success by 40%.

So far, it is clear that we save time and ensure better results. However, what about the costs?

Let’s see an example simulating the costs of an average company from the food industry, where the average investment for tests, including labour costs, may be around 30,000 euros. If the number of trials is split in half, as noticed before, then the costs will be only 15,000 euros.

The fact that 30% of the products are validated and a 40% more chances for them to became a Top Sales, makes it plausible to increase the turnover in 15%, 350,000 euros in this case.

In addition, we have checked that the returns fall by 1%, which constitutes about 22,000 euros of savings. In an average Fermitrat®, about 20,000 euros are invested per year. It pays for itself, it is profitable.

We believe that this text may seem just like empty words, but there is so much more. We are at your disposal for checking out other examples or scenarios, providing specific information about the method itself or a personalized assistance for your particular case.

Do you sign?

imasd@amerexingredientes.es

Phone number: +34 91 845 42 14

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